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Hospital Pharmacist
Vol 9 No 2 p30
February 2002

Hospital Pharmacist back issues

Letters (Validation of transfer techniques)

From Mr P. J. Maltby and Dr R. E. Stringer

The pilot study (PDF* 95K) on validation of transfer techniques into hospital pharmacy clean rooms by Cockcroft et al (Hosp Pharm, September, 2001, pp226–32) is to be welcomed. However, it is not sufficient in extent or depth to support recommendations for changes in current working practices.

The authors have missed the opportunity for the application of statistical techniques, from the study design through to the analysis of the results. For instance, there seems little point in only testing one or two items of a particular type of consumable. Furthermore, the paper draws unsupported conclusions, such as there being a difference in the efficacy of disinfection techniques when challenging with the organisms S. aureus and C. albicans, whereas the data presented fail to show a statistically significant difference.

The over-challenge with bacillus spores seems excessive: 480 times the maximum number of organisms observed under normal conditions cannot be regarded as realistic. It is questionable whether extrapolating from the results of this over-challenge allows conclusions to be drawn which apply to "normal" conditions. If a production unit is known to have a problem with contamination of this kind then there may be an argument for adoption of a combination wipe/spray technique. In the absence of "local" evidence indicating a problem, is there any basis for changing current practice?

It would be useful to assess inter- and intralaboratory differences in bio-burden estimation as well as operator disinfection technique. In practice, it may be difficult for operators to consistently implement the suggested "wipe" procedure and some method of validation of operator wipe technique needs to be considered. Bearing in mind the costs of operators' time and of the consumables required for the implementation of the suggested technique, some form of cost-benefit analysis might be advantageous.

Any recommendations should take into account existing "in-house" validations of component transfer and storage. The paper has raised some very interesting and thought provoking questions and we look forward to the results of further work.

Paul Maltby
Principal radiopharmacist

Rebecca Stringer
Senior radiopharmaceutical scientist

Radiopharmacy department
Royal Liverpool and Broadgreen University Hospitals NHS Trust

 

Mr Cockcroft and colleagues reply:

The work on liquid disinfection techniques was undertaken following concern by Medicines Control Agency (MCA) inspectors about the widespread practice of spraying items in order to decontaminate them before transfer into a pharmacy aseptic unit clean room. An in house "validation" procedure by pharmacy staff using contact plates and swabs was not acceptable because it did not, in the MCA inspector's view, represent a meaningful challenge. It was not possible to rigorously test all the types of item to be disinfected and the range of potential challenge micro-organisms.

The writers are correct in assuming that further work is being undertaken, in fact, along the lines that the correspondents have indicated. However, having completed the work published in the article, and having shown the results to the MCA as a response to inspection, the authors felt that the conclusions were too important to delay publishing. The work shows clearly that if spores are present, spraying alone is potentially insufficient to reduce the bioburden to a level acceptable for manipulation in a cabinet or isolator.

The authors would have liked to have applied a number of statistical tests to the results but felt, as did the external assessor, that the number of results was insufficient for valid statistical conclusions to be drawn, and hence general conclusions were presented. The 480 times over-challenge of bacillus referred to in the letter represented one of the seven challenges undertaken. It gave a similar pattern of reduction as the other six challenges, namely, spraying may reduce the bioburden slightly but wiping is much more efficient and a combination of spraying and wiping gave the best results.

The authors recognise that replacing spraying with spraying and wiping will increase the length of time taken to transfer items into a clean room for those units not already doing this. However, it is important that quality assurance and production pharmacists recognise the potential problem of sporicidal contamination and assess carefully items to be transferred into the clean room, their packaging and storage conditions. In routine work of testing and assessing clean rooms, problems with the condition and storage of plastic rings for lipid bottles (supplied loose in corrugated cardboard boxes), sharps bins (often requiring washing before they are fit for decontamination) and trays (occasionally washed and dried in uncontrolled environments) have been observed. Collation rooms that are not under positive pressure are a significant risk. Most of all, building work presents an unquantifiable risk and extra care and additional disinfection stages are required to maintain the aseptic unit. The paper presents a strong justification for considering double or triple wrapped sterile components and multiple syringe packs.

Martin Cockcroft, John Rhodes and Alison Beaney
Stockton Quality Control Laboratory
Stockton-on-Tees


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